Overview
Essential details
Type:
Laminating Machine
Applicable Industries:
Packaging & Printing Shops
Showroom Location:
Egypt, Italy, Morocco, Algeria, South Africa
Video outgoing-inspection:
Provided
Machinery Test Report:
Provided
Warranty of core components:
1 Year
Core Components:
PLC, Motor
Condition:
New
Application:
Commodity
Packaging Type:
Film
Packaging Material:
Plastic, Paper
Automatic Grade:
Automatic
Driven Type:
Electric
Voltage:
380V
Place of Origin:
Zhejiang, China
Brand Name:
PRINTYOUNG
Dimension(L*W*H):
9500*2900*3200mm
Weight:
9500 KG
Warranty:
1 Year
Key Selling Points:
Automatic
Glue spreading manner:
glue spreaded by anilox roller
Laminating type:
Dry Method
Applicable materials:
Such as PE, PP, BOPP, OPP,CPP,PVC, PET,OPA Nylon etc. ...
Mechanical speed:
160M/min
Max. laminating speed:
150M/min
Max. material width:
1300mm
Max. unwinding diameter:
650mm
Max. rewinding diameter:
650mm
Anilox roller diameter:
160mm
Laminating steel roller diameter:
318mm
Supply Ability
Supply Ability
20 Set/Sets per Month
Packaging & delivery
Packaging Details
wooden case
Port
Shang Hai
Lead time:
Quantity(sets) 1 - 1 >1 Lead time (days) 90 To be negotiated
PRY-1300K Dry Method Laminating Machine
Features
◆Germany Siemens PLC control system realizes one-button start and stop of the whole machine,and the operation is efficient and convenient.Under the premise of setting various operating parameters,the operator only needs to press the “Start” button,the oven fan and heating are automatically turned on,the pneumatic pressure rollers of the gluing and lamination mechanism are automatically pressed,and the pneumatic glue smoothing system (optional device) starts to work,the whole machine is steadily accelerated according to the preset tension.When the operator presses the “Stop” button,the whole machine starts to decelerate steadily.When the machine stops running,the glue,lamination and smoothing roller are automatically lifted off the working position,the heating and fan of drying oven are automatically turned off.
◆Germany Siemens PLC control system can realize unattended operation of the machine. Five-section automatic tension control;the first unwinder and the second unwinder are equipped with photoelectric web guide system;the oven exit is installed with ultrasonic web guide system;each unwinder can realize automatic alarm,deceleration and automatically stop when materials are run out,and the rewinder can also be set to automatic alarm,
deceleration,and automatically stop when reach the preset meters or diameters.
◆The whole machine control system uses programmable control,adopts PLC control system, Taiwan Weinview HMI touch screen.Application of field bus network realizes the full auto control of the production process.PLC is in charge of the data input and pre-processing for the machine tension and speed etc. and also is responsible for the control and output of the whole machine control logic.The speed synchronization and tension of the three parts of glue coating,lamination and rewinding are equipped with full-digital AC vector frequency conversion control system (frequency control motor + Japan Yaskawa inverter) and automatic tension control,reaching the advanced level of similar equipment in China.
◆The machine is composed by unwinder,glue coating,drying oven,second unwinder,
laminating unit,rewinder,controller and auxiliary device etc.
◆Glue spreading unit is made up of anilox roller (mesh roller),pressure roller,horizontal scraping blade,glue circulation device etc.It is driven by frequency conversion motor and controlled by AC variable frequency.
◆The drying oven is heated in sections,automatic temperature control and the air volume can be adjusted according to the process requirements.The guide rollers inside the oven are actively synchronized and the transmission structure is all belts.The drying oven can be
pneumatically opened,and a handrail with stairway is installed at the side of drying oven for guiding the film through the oven.
◆The Laminating unit consists of an inner heating laminating roller set and a high-quality rubber pressure roller that is resistant to high temperature and corrosion.The laminating roller is driven by variable frequency speed control motor and controlled by the AC frequency converter (automatic detection and display of the working process tension).
Overview and functions
Printyoung brand PRY-K Three Motors PLC Controlled Dry Laminating Machine has reasonable structure design,high processing precision and can adapt to high-speed production,meanwhile the whole machine control system has complete functions,high degree of automation,programmable man-machine interface and PLC electronic control components are made of high quality products to ensure the stability of equipment quality. This machine is a special equipment for biaxially stretched films laminate with the other functional and heat-sealing films,through the procedure of glue coating,drying and curing. It is the key equipment for the production process of printed composite film products.
Ⅰ.Machine configuration
1.First unwinding unit:
◆Dual-photoelectric web guide system
◆Max. unwinding diameter:Φ800mm
◆Tension is auto-controlled by PLC control system
◆Magnetic powder brake
◆Paper core size:Φ76mm
◆Roll horizontal adjustment:±20mm
◆Air-expansion shaft unwinding
2.Second unwinding unit:
Both upper and lower unwinder can produce mandarin duck film( For example:600mm OPP laminate with 300 transparent PET+300mm
metalized PET at one time)
◆Second lower unwinding shaft, equipped with Dual-photoelectric web guide system.
◆The upper unwinder is special for Aluminum foil. (see right photo)
◆Max. winding diameter: Φ650mm
◆Tension for both upper and lower unwinder is auto-controlled by PLC control system.
◆Magnetic powder brake
◆Paper core size:Φ76mm
◆Roll horizontal adjustment:±20mm
◆Air-expansion shaft unwinding
3.Rewinding Unit:
◆Max. rewinding diameter: Φ800mm
◆Rewinding motor: Servo motor for rewinding
◆Tension is auto-controlled by PLC control system.
◆Paper core size: Φ76mm
◆Roll horizontal adjustment: ±20mm
◆Air-expansion shaft rewinding
4.Glue spreading unit:
◆Quantitative glue spreaded by anilox roller
◆The anilox roller is driven by independent frequency conversion motor
◆Synchronous manner:main engine’s frequency converter and anilox roll motor’s frequency converter are synchronized by PLC
◆Synchronous and step controls. When step control,the anilox roller can rotate independently;the rotating speed can be adjusted
◆Anilox roller diameter:Φ160mm
◆Glue spreading pressure roller diameter:Φ120mm
◆Pressing manner of glue pressure roller:cylinder pressure on both sides
◆Scraper Form:heavy duty air pressure scraper,Can be adjusted in Three-dimensional angle.(see below photo)
◆Scraper horizontal movement:±6mm (independent motor controls scraper’s movement)
◆Rise and fall of the glue tray can be manually regulated by hand wheel.
5.Laminating unit:
◆Three rollers lamination structure,the laminating hot-roller is driven by independent frequency conversion motor
◆Surface of laminating hot-roller is hard chrome plated and fine mirror-grinding processed.
◆Laminating hot-roller diameter: Φ318mm,internal conductive oil heating and automatic constant
temperature control
◆Laminating pressure roller diameter: Φ150mm
◆Laminating pressure:air pressure 0-6kg/cm
6.Drying oven with LPG hot air connector:
A.Total length of drying oven is 8 meters,divided into 4 sections and the temperature of each section can be separately controlled.
◆The inner guiding rollers are laid in arch shape.
◆The guide rollers are all driven initiatively and the linear speed is consistent with the main motor.
◆The oven is pneumatically opened
and closed by cylinder;Each section of oven can be opened separately;the joint closure is
sealed by silica gel.
◆The inner of oven is installed with hot air circulatory system;the heat can be recycled and save energy.
◆The inner oven is made of 304 type stainless steel. (see up photo)
B.Operating platform and handrail are installed at side of the drying oven,with stairway.
C.Heating box
◆External heater:Each section of the oven is installed with an external heating device,in which is a “W” type stainless steel heating tube with radiation fin.(see right photo)
◆Inlet air blower: 1.1 KW*4 (1650m³/hr*4), inlet air adjustable
D.Air exhaust pipeline:
◆Air exhaust volume of each drying box can be regulated by air door.
E.Tension control system
◆Pneumatic oscillating arm device is installed at the entrance of oven
◆Full-automatic tension control device controls film tension inside the oven.
◆Film control manner: Adopt PLC control floating roller; imported precision pressure reducing valve stabilizes film tension.
F.Correction system
◆Ultrasonic wave web guide E.P.C edge correction device installed at the exit of oven. (see right photo)
7.All rollers are highly hardened aluminum alloys which are anodic treatment and static and dynamic equilibrium treatment.
8.Main electrical components
Frequency converter(Japan Yaskawa)
Temperature control instrument (Yuyao Keqiang)
Contactor(China Chint)
Touch screen(Taiwan Weinview)
PLC(Siemens)
Ⅱ.Supporting facilities(Users should prepare)
Power source:three phase 380v50hz (regulated as per different countries)
Air supply:pressure 8-10kg/cm
◆List of free spare parts:
◆Tool List:
Technical Parameters
Q1.Are you a manufacturer or a trading company?
A:Our shanghai office is mainly doing export.
We have our own factory in Wenzhou,Zhejiang Province.
Q2.What is the machine warranty?
A:One year.After the warranty,we still provide technical support to buyer at low cost.
Q3.What is the production time while placing order?
A:Normally about 10-20 days.
Q4.What is the delivery time?
A:15-30days after deposit.
Q5.Can your company handle shipping for customers?
A:Yes,just give us destination sea port or container yard.
Q6.Does the packing strong?
A:Yes.Adopts moisture-proof and shock-proof packaging which is suitable for long-distance road transportation and various types of weather conditions.
A full set of maintenance and operation manuals is included.
